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Prelam MDF/ Particle board

Introduction

Particle Board is a panel product. It is manufactured by gluing particles of wood. Particles are flakes, shavings and splinters produced by cutting or breaking. Made from recycled agricultural fibre, it is coloured with non-toxic, water based dyes. The texture you see or feel comes from the fibre content, not found in other similar products. For the production of particle boards a well planned manufacturing process and quality inspection is needed.

MDF is a type of fibreboard made from wood or lignocellulosic material refined into fibres and reconstituted with a resin binder (glue) carrying elevated temperatures. MDF has a homogeneous structure with uniform texture and properties throughout. It is easier to machine than natural wood and can be laminated and shaped very evenly and smoothly.

Typical applications include drawer bottoms, backs of cabinets and center panels in framed doors, wall and ceiling panelling and due to its excellent acoustic properties it is also being successfully used in Hi-Fi equipment. How you use MDF

Range
Green Lamiboard is a prelaminated melamine faced 3-layered particle board. The plain particle boards are made from plantation hardwood timber

agro waste. The same are laminated with melamine impregnated high grammage imported paper on either side. Green lamiboard is an eco-friendly alternative to conventional timber, plywood and block board. Apart from IS: 12823 Grade II, Type II. It also conforms to international standards.

Particle board Specification

Sl. No. Properties Unit Specified Values as per
IS: 2046-1995, Type: S, HGS
Greenlam Conforms
1. Density Kg/M3 500 - 900
2. Moisture Content % >5,< 15
3. Water Absorption
  a) 2 hrs.
b) 24 hrs.
%
%
15 (Max.)
30 (Max.)

4. Thickness swelling in two hours. % 8 (Max.)
5. Modulus of Rupture N/mm2 11 (Min.)
6. Tensile strength perpendicular to surface N/mm2 0.3
7. Screw withdrawal strength
  a) Face
b) Edge
N
N
1250 (Min.)
750 (Min.)

8. Resistance to steam Should pass test
9. Resistance to cracking Should pass test
10. Resistance to cigarette burns Should pass test
11. Resistance to stain Should pass test


Prelam MDF Specification

Sl. No. Properties Unit Specified Values as per
IS: 2046-1995, Type: S, HGS
Greenlam Conforms
1. Density Kg/M3 500 - 900
2. Moisture Content % >5,< 15
3. Water Absorption
  a) 2 hrs.
b) 24 hrs.
%
%
9 (Max.)
18 (Max.)

4. Thickness swelling in two hours. % 7 (Max.)
5. Modulus of Rupture N/mm2 28 (Min.)
6. Tensile strength perpendicular to surface N/mm2 0.7
7. Screw withdrawal strength
  a) Face
b) Edge
N
N
1500 (Min.)
1250 (Min.)

8. Resistance to steam Should pass test
9. Resistance to cracking Should pass test
10. Resistance to cigarette burns Should pass test
11. Resistance to stain Should pass test



Features

  1. 3 layered particle board.
  2. High abrasion resistant.
  3. Resistance to steam and stains.
  4. Does not warp or sag.
  5. Surface counter balanced for greater stability.
  6. Strong and durable.
  7. Termite, fungus & borer proof.
  8. Holds screws well.
  9. Requires no special tools for machining etc.

Usage

  1. Cupboards, shutters & wardrobes.
  2. Shelves
  3. Table tops.
  4. Cabinets
  5. Household & office furniture.
  6. Computer furniture.
  7. Panels in panel doors.
  8. Beaded doors.
  9. Partitions.

Precautions

  1. Do not use coarse ripsaws.
  2. Timber beading of minimum 6mm thickness is suggested when mechanical fasteners are to be fitted on the edges to protect from excessive wear and tear.
  3. Always follow the adhesive manufacturers’ instructions.
  4. In conditions of extreme humidity, use of rubber based adhesive is recommended.
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